Dia1000 H2100mm Pit Type Gas Fired Carburizing Furnace: Advanced Heat Treatment Solutions

Dia1000 H2100mm Pit Type Gas Fired Carburizing Furnace: Advanced Heat Treatment Solutions 

Introduction

Wuxi Wondery Industry Equipment Co., Ltd. is proud to present the Pit Type Gas-Fired Carburizing Furnace, designed to offer advanced heat treatment solutions for carbon steel parts, drill rods, and other industrial components. This cyclic operation furnace is specifically engineered for gas quenching and carburizing, ensuring optimal performance and precision in the carburization process. Our furnace is built to meet the stringent demands of high-performance heat treatment, offering enhanced safety, energy efficiency, and uniform heating.

Key Features and Benefits

• Efficient Carburizing: The Pit Type Gas-Fired Carburizing Furnace excels in gas carburizing and quenching processes, making it ideal for carbon steel components requiring improved hardness and wear resistance.

• Temperature Uniformity: With a furnace temperature uniformity of ≤±8℃, the system ensures consistent heat distribution across the components, preventing any local overheating and ensuring reliable results.

• User-Friendly Control System: The furnace is equipped with a touch screen model (Kunlun Tongtai, 10 inches) and temperature control instruments (Japanese Island Meter - SRS13A), providing operators with seamless control and monitoring of furnace parameters.

• Automatic Carbon Potential Control: The furnace is integrated with an automatic carbon potential control system, ensuring precise control of carbon content during carburizing. This system is designed to optimize the quality of heat-treated components while reducing process variability.

Technical Parameters

Here are the essential technical parameters for the Pit Type Gas-Fired Carburizing Furnace:

Structure and Design

1. Furnace Shell
   The furnace shell is made from welded steel plates, designed for durability and structural integrity. Reinforced with internal supports, the shell provides a robust framework for high-temperature operation, with an outer coating of heat-resistant paint for long-term performance.

2. Furnace Lining
   The furnace lining is constructed from high-quality, high-purity aluminum silicate refractory fibers, offering excellent thermal insulation. The lining is pre-compressed and anchored to ensure stability, and the materials meet national and industry standards for high-temperature resistance.

3. Furnace Cover and Lifting Mechanism
   The furnace cover is designed for easy and safe operation, equipped with an electro-hydraulic lifting mechanism and electric push rod rotation. This design eliminates manual handling, enhancing efficiency and reducing the risk of operator injury.

4. Hot Air Stirring System
   The furnace features a corrosion-resistant stainless steel fan, coupled with an air guide plate, to ensure even circulation of hot air within the furnace. This system promotes uniform heating, optimizing the carburizing process.

5. Combustion System
   The continuous combustion technology employed in this furnace allows for real-time adjustment of flame size, controlled by a burner controller and temperature control system. This ensures that the combustion process is optimized for efficient energy use and precise temperature management.

6. Smoke Exhaust and Heat Exchange Devices
   The furnace features a cylindrical metal radiation heat exchanger and an exhaust system designed to effectively vent gases while recovering heat to increase overall energy efficiency. The high-temperature section is lined with high-purity refractory fiber for superior insulation.

Advanced Control and Monitoring

The Pit Type Gas-Fired Carburizing Furnace is equipped with an intelligent temperature control system that ensures accurate and consistent heating. The system includes:

• Dual PID Cascade Control: Allows for precise control of furnace temperatures in both heating and holding stages.

• Real-Time Process Monitoring: Operators can monitor the furnace’s operation through a dynamic process flow screen and real-time temperature curves, ensuring full visibility into furnace performance.

Safety and Automation

• Automated Ignition and Flame Detection: The furnace includes an automatic ignition system with UV flame detection to ensure consistent flame stability throughout the operation.

• Safety Mechanisms: Comprehensive safety features include over-temperature alarms, furnace over-pressure alarms, and circulating water cut-off alarms to protect both the operator and the furnace.

Conclusion

Wuxi Wondery Industry Equipment Co., Ltd. is committed to providing state-of-the-art solutions for heat treatment, and our Pit Type Gas-Fired Carburizing Furnace is designed to meet the needs of industries requiring precise carburizing and quenching processes. With its robust design, efficient combustion system, and advanced control features, this furnace ensures high-quality, uniform carburizing for carbon steel parts, drill rods, and more.

For more information about our carburizing furnace, please contact us or visit Wuxi Wondery Industry Equipment Co., Ltd. today to see how we can enhance your heat treatment processes.